New-tank shell course thickness by the 1-Foot Method or the Variable-Design-Point Method (API 650 §5.6)
◉ API 650 §5.6 STYLE CHECK · NOT A REGULATORY SUBMISSION TOOL
⚠ Indicative tool only. Formulas and Table 5-2a/5-2b were checked directly against the standard's page images. The Variable Design Point Method was independently verified against API 650's own worked example (Appendix K, Example #2) — three real implementation bugs were found and fixed this way (radius units, corroded-vs-nominal thickness tracking, and the second-course interpolation formula), and the design-condition path now matches the standard's example exactly, course by course. One residual gap: the test-condition second-course convergence comes out slightly different from the example (~1% low) in a case we traced but couldn't fully resolve, since the example doesn't show a detailed iteration table for the test condition the way it does for design. The design condition typically governs shell thickness in practice and is exactly verified; treat test-condition VDP results for course 2+ with a bit more caution until this is pinned down further. One note on the material table: for EN 10025 S 355J0,J2 (non-K2), the source document's own SI table literally shows a thickness band of "16<t≤1½" — an inch fraction inside the mm table, almost certainly a units-carryover typo in the original publication (the very next row, S355J0,J2,K2, correctly shows "16<t≤40"). This tool uses 40 mm for that boundary rather than propagating the apparent error, and flags it here rather than silently "fixing" it. This is a design tool for new construction — for evaluating an existing tank's shell, use the Shell Thickness (API 653) calculator instead.
Identification
Research entries stay private to you for practice/testing. Switch to Official once this is a real design your company should see.
Design Basis
D > 61 m (200 ft) requires the Variable Design Point Method (§5.6.3.1).
Shell Courses (bottom to top)
H for each course = height from the bottom of that course to the top of the shell (or controlling liquid level) — i.e. course 1 uses the full design liquid level, course 2 uses (full height − course 1 height), and so on. Material determines Sd/St automatically; you can override after selecting.
Course
Width m
H (to liquid level) m
Material
Y
T
Sd
St
td (design)
tt (test)
Required t
Variable Design Point — How Each Course Is Computed
Course 1 (bottom): special bottom-course formula (§5.6.4.4), capped at the 1-Foot preliminary value. Course 2: ratio h₁/√(r×t₁) determines whether t₂=t₁ (ratio ≤1.375), t₂=t₂ᵪ from the upper-course method (ratio ≥2.625), or an interpolation between them (§5.6.4.5). Course 3+: the iterative variable-design-point distance x (§5.6.4.6–.8), using the previous course's actual computed thickness as tL, iterated twice as the standard recommends.
This is computed automatically course-by-course below — you don't need to do anything differently for VDP vs. 1-Foot except select the method above.